Targeted, personalized treatment of bone metastases using 3D printing

Designed to develop materials suitable for repairing bone metastases, the 3DTraitCancer project has led to two patents and two startups. This project is supported by MUSE as part of its Research Support call for proposals.

Bone repair down to the micrometer. That’s the level of precision achieved through 3D printing of custom-designed implants. In addition to their shape, the structure of the implants must contribute to bone regeneration by facilitating the growth of bone cells and by being naturally resorbed. This objective was the starting point for the collaboration between Mikhael Bechelany’s team at the European Institute of Membranes (IEM) and Vincent Cavaillès’s team at the Montpellier Research Institute (IRCM). “As is often the case in science, an initial meeting gives rise to more ambitious collaborations,” comments Cavaillès. For these two researchers, the collaboration takes the form of the 3DTraitCancer project, which aims to develop new implants to treat bone tumors (osteoclastomas, bone metastases from breast cancer, etc.). Bone repair following the removal of metastatic bone lesions is indeed a key aspect of cancer treatment research. Funding from Muse in 2017 has given them a leg up.

The ideal material

Straddling the fields of chemistry and biology, Habib Belaid’s dissertation has led to the design of the ideal material for these implants: a porous, biodegradable, and biomimetic structure. “ Cells must be able to attach and multiply easily within this structure, which must then degrade naturally after a few months as the bone regenerates,” explains the young doctor. He prints his materials on theIEM 3D printers, then takes them to the IRCM laboratory to test them—first to ensure they are non-toxic, and then to improve their expected properties.

In addition to bone regeneration, these implants are also designed to help prevent cancer recurrence by enabling localized drug delivery. In other words, the porous structure is intended to facilitate fluid circulation for the administration of anticancer drugs. This targeted therapy could make it possible to avoid systemic treatments that are poorly tolerated by patients. In addition to chemistry and biology, this project therefore also involves medicine, with the University Hospital and the Montpellier Cancer Institute contributing their clinical expertise, as well as mechanical engineering, with the Laboratory of Mechanics and Civil Engineering (LMGC). “A network of expertise initiated by Muse that fosters this essential interdisciplinarity,” emphasizes Vincent Cavaillès.

Two startups

Still on the topic of bone repair, parallel research is being conducted on injectable cements. Indeed, bone lesions caused by metastases lead to vertebral fractures that require the injection of cement rather than implant surgery. Results—again obtained during Habib Belaid’s thesis, completed in 2019, and during Carole Barou’s CIFRE thesis—have led to two patents on reparative calcium-phosphate cements. One concerns the local delivery of drugs present in the cement, involving two molecules involved in bone regeneration and in the treatment of tumor recurrence. The other covers a cement with improved mechanical properties that has been made opaque, allowing for easy monitoring via X-ray. Shortly thereafter, a meeting with an industry partner led to the creation of the startup Biologics4life, paving the way for the commercialization of these cements.

As Biologics4life establishes its business model after three years in operation, Habib Belaid is working on launching a second startup, NextMat3D, which is focused this time on commercializing his research on 3D-printed osteomimetic implants. To establish this new company, the researcher will initially adapt the technology for less complex applications than cancer treatment, such as dentistry: in this case, the implant is used to fill a bone defect prior to the placement of a dental implant. The future entrepreneur points out that obtaining marketing authorization for dental devices is also easier and faster than in oncology.