A membrane made of nanoporous hybrid materials for natural gas upgrading

A Franco-Saudi consortium comprising researchers from the Charles Gerhardt Institute in Montpellier (University of Montpellier/CNRS/ENSCM) and the Center for Research on Advanced Membranes and Porous Materials (KAUST University) has developed a new crystalline porous hybrid material that, when formed into a membrane, purifies natural gas by selectively capturing not only nitrogen but also carbon dioxide relative to methane with exceptional selectivity and permeability. Published in the journal Nature on June 23, 2022, this research paves the way for more efficient industrial processes for purifying natural gas and biogas

In today’s energy landscape, the processing of natural gas—which accounts for more than 25% of the world’s energy sources—is of major importance for its use in residential and industrial applications. Natural gas sources, which are primarily contaminated with nitrogen and carbon dioxide, are currently purified on an industrial scale using energy-intensive cryogenic distillation processes that represent a significant economic cost in the exploitation of this energy source. It is therefore becoming urgent to consider alternative purification technologies that are more efficient and less costly. 

A Franco-Saudi consortium has developed a crystalline porous hybrid material, commonly known as a Metal-Organic Framework (MOF), formed by the combination of a metal oxide linked by an organic ligand, capable of preferentially binding nitrogen over methane. This solid features nanoscale cages accessible through triangular windows, the size and shape of which have been tailored to allow the passage of nitrogen—a linear molecule—while blocking access to methane—a spherical molecule.

This new material was processed into a membrane that achieved exceptional separation and permeability of nitrogen relative to methane compared to other polymeric and zeolite membranes tested to date under actual operating conditions. This process leads to reductions in methane purification costs of more than 70% compared to the cryogenic processes commonly used in the industry.

Suitable for the selective capture of other contaminants such as carbon dioxide, the design of this new membrane—the result of synergy between complementary disciplines (molecular modeling, materials development, membrane fabrication, and performance testing)—opens up new possibilities on an industrial scale for the utilization of natural gas and biogas. and beyond could well revolutionize the field of gas purification, which presents major challenges in the energy and environmental sectors (improving air quality, producing pure hydrogen, etc.)

Design of a porous hybrid material for the selective adsorption of nitrogen over methane & Development of a high-performance membrane for natural gas purification (Sheng Zhou).

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References: Zhou, S., Shekhah, O., Ramírez, A., et al. Asymmetric pore windows in MOF membranes for natural gas valorization. Nature 606, 706–712 (2022).